A manufacturer gets the contract for a significant amount. The production requirement for each month increases however the facility isn’t equipped with more space and employees with experience or extra hours during the daytime. An increase in production for a short period may be possible, but the addition of a shift could introduce new demands for labor training, supervision, and quality control.
Image credit: automatedsolutions.com.au
This is a crucial purpose for robotic automation. It’s not just about replacing humans with machines. A good application could change how manufacturers use their capacity to produce.
Check out the Seconds that Change Between Products
Manufacturing inefficiency doesn’t need to be a major issue. An operator may spend 15 minutes putting the part in place and then 10 seconds putting on materials, and then a few more seconds moving it onto the next stage. On one component the difference isn’t that significant. The seconds add up when multiplied by thousands.
Wasted material is no different. The same is true to waste materials.
The companies that are considering robotic automation Australia can benefit from looking at these small repeated losses prior to decide on the best equipment to buy. ASA’s needs analysis aims to uncover bottlenecks as well waste, quality issues and other process limitations that can affect the automation project.
The robot has to fit the system around it.
A robot is just one of many engineering choices. Guardings, tools, controls sensors, conveyors, and fixtures might also be required. Engineers must take into consideration the reach of the robot and its payload, as well as how it interact with its surroundings and move about.
ASA’s approach to FANUC robot automation is based on conceptual development and design along with CAD Simulation and offline programming. Digital simulation allows engineers to test configurations and estimate time-to-market before the system can be put in operation at the customer’s factory floor. This is especially useful in situations where space is not available or when new robotics have to integrate with an established production line.
Painting and Dispensing Show Why Repeatability Matters
Certain manufacturing processes illustrate the importance of controlled movement. Imagine coating hundreds or thousands of parts. It’s not enough just to finish every component in a short time. It’s crucial to regulate the speed, distance and the movement of every component from beginning to close of the process.
Our specialists have experience dispensing and painting across various industries including aerospace and automotive. In these environments, industrial robotic automation can provide repeatable programmed movement while also reducing employee exposure to physically demanding or potentially hazardous processes.
The reduction in waste and improvement in productivity is possible by better control.
Even after installation the system will still require individuals
Automation does not eliminate the need for manufacturing expertise. The abilities needed to operate, maintain, and control the process evolve.
Employees need to know how to operate equipment safely, recognize abnormal behavior to identify faults, fix them, and conduct the necessary maintenance. Production requirements can change with time, which means that the processes and programs require adjusting.
ASA offers training on site that covers programming, safe operation, troubleshooting, as well as mechanical and electrical maintenance. The company provides ongoing maintenance and service to ensure that the equipment is in good repair and wear and tear problems are dealt with.
Capacity is more than just working more quickly
In Australia, expanding production capacity does not always mean adding workers to repetitive tasks or purchasing bigger buildings. Sometimes, the most important thing to consider is whether the present production process can be redesigned differently.
ASA has been designing and integrated automation solutions since 2002. It supports the manufacturing industry in Australia and international projects. Its method combines the analysis of requirements with engineering, simulations FANUC robotic integration and training and also servicing.
Automation is not the only goal. A system that is effective should provide the manufacturer something tangible in terms of increased reliability and quality, as well as safer processes, less waste, or more capacity from the facility it operates.